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WEB Self reactive joining process with multilayer foils in lap joint configuration

Thursday (27.02.2020)
06:30 - 06:30 Poster Room
Part of:
- Poster *web*Smoothing of additive manufactured parts using ns-pulsed laser source 1 Dipl.-Ing. Florian Kuisat
- Poster TBA -
- Poster *web*Combustion Synthesis of High Entropy Alloys thin films 1 Dr. Anni Wang
- Poster *web*Surface macro-smoothing and micro-structuring of additive manufactured components by using DLIP technique for controlling wetting characteristics 1 Dipl.-Ing. Florian Kuisat
- Poster *web*Influence of embedding materials on heat transfer and ignition transfer time in heterogeneous reactive material system 1 Mostafa Baloochi
- Poster TBA -
- Poster *web*Self reactive joining process with multilayer foils in lap joint configuration 1 Marcus Glaser
- Poster *web*Thermodynamics and kinetics of phase formation in magnetron-sputtered Ni/Al multilayer thin films with nanoscale morphology 1 Sascha Sebastian Riegler
- Poster *web*Femtosecond laser approach to cut Ni/Al reactive foils without ignition of a self-propagation reaction 1 Maria Amelia Martins
- Poster *web*Effect of preparation angle on atom probe tomography of reactive multilayers 1 Christian Schäfer
- Poster *web*Reactive Ni/Al multilayers with 3D Morphologies 1 Konrad Jaekel
- Poster *web*Synchrotron radiation X-ray powder diffraction and magnetometric study of natural and synthetic terms of the stannite-kesterite pseudobinary system in the low temperature regime (5-275 K) 1 Dr. Francesco Di Benedetto
- Poster *web*Coating and Drying of Sodium-Ion-Battery Electrodes 1 Julian Klemens
- Poster *web*Analytical prediction model for Direct Laser Interference Patterning 1 Dr. Bogdan Voisiat
- Poster *web*CFD Analysis of joining processes using reactive multilayers on native surface morphologies of microelectronic substrates 1 Erik Wiss
- Poster *web*Top-Hat profile in Direct Laser Interference Patterning: Is it worth it? 1 Mikhael El-Khoury
- Poster *web*Laser-based (“2D”) surface treatment of lithium-ion battery electrodes to improve the rate capability 1 Jens Sandherr
- Poster *web*Microstructure investigation of superconducting NbN thin films on copper 1 Dipl.-Ing. Ying Li
- Poster TBA -
- Poster *web*Laser functionalized PEEK-based coating systems to minimize friction and wear 1 Dr. Tim Kunze
- Poster *web*Structure and Dynamics in a Layered Na-ion Battery Cathode 1 Euan Bassey
- Poster *web*Electrode-Processing using porous nano-structured Na3V2(PO4)3 (NVP) for Sodium-Ion Batteries 1 Luca Schneider
- Poster TBA -
- Poster *web*Experimental Approach for Phase Diagram determination of Li alloys 1 Joel Fels
- Poster *web*Process Integration of Few-Layer MoS2 into a-Si:H Heterojunction pin-Photodiodes for extended Infrared Detection 1 Charles Otieno Ogolla
- Poster *web*Ti3SiC2- and Ti3AlC2-based ceramics synthesis by spark plasma sintering of preceramic paper 1 Elizaveta Sedanova
- Poster *web*Overheating microstructural study of nickel-based superalloys from turbine blades of aircraft engines 1 Dr. Ana Pastor
- Poster *web*Electrochemical thermodynamics of Lithium Batteries and their materials 1 Prof. Dr. Hans Jürgen Seifert
- Poster *web*Corrosion Analysis of a 316L Stainless Steel Gas Outlet Sealed with a Copper Ring Used in the CO2 Methanation Process 1 Ananya Prechavut
- Poster *web*Self-propagating reaction of structured reactive Al/Ni multilayers 1 Yesenia Sauni
- Poster *web*3D structured electrodes for Li-ion batteries using open porous metal foams as current collector for high energy application 1 Jonas Oehm
- Poster *web*Novel air stable single source precursor for homogeneous crystalline TiS2 thin films 1 Anja Sutorius
- Poster *web*Synthesis of nickel-copper composite with controllable nanostructure through facile solvent control as positive electrode for high-performance supercapacitors 1 Dr. Damin Lee
- Poster *web*Towards understanding response generation in conductometric gas sensors 1 Stefan Kucharski
- Poster Effects of 3D electrode design on high-energy silicon-graphite anode materials 1 Yijing Zheng

Session -F: Functional Materials, Surfaces, and Devices
Belongs to:
Topic X: Poster Session

The application of reactive multilayer foils allows to join temperature-sensitive components with minimal thermal influence as a result of extremely fast joining velocities and therefore short heating durations. Initial experiences and skills in the area of micro joining in semiconductor and electronic industries should now also be transferred to macroscopic dimensions.

For this purpose the DFG project “tailored heat release characteristics for reactive joining processes” – subproject of project group “macro joining - heat release and microstructures in reactive joining” aims to transfer this knowledge to a macroscopic scale. Both, symmetrical (identical joining partners) and asymmetrical lap joints (different joining partners and/or different material thicknesses) are created at room temperature, with reactive multilayer foils as the local heat source in the joining zone. With the additional consideration of structuring the surfaces of the joining partners it becomes possible to investigate the complex interaction between surface structure joining process and the reactive films. Therefore, the characterization of the bonding mechanisms and quantification of the contributions of the different bonding mechanisms to the strength of metal and thermoplastic joints can be achieved. Through the combination of experimental analysis with numerical simulation a theoretical investigation of the thermal flow in the foils and in the metal and plastic components, for different dimensions and reactive multilayer morphologies, interlayer and surface structures of the joining partners will be executed. The velocity of the reaction front propagation as well as the thermal behaviour are determined by experimental investigations with high speed camera and pyrometry.

For all manufactured joints the bonding quality is evaluated based on experimental characterization methods which are necessary to investigate the correlations between the morphologies of the reactive multilayer foils, the actual components and their surface structures, bonding mechanisms and load-bearing capacities. Next to the evaluation of the temperature-time-curve in the joining zone for the joining of metals or thermoplastics with reactive multilayers, the research project aims to design specific tailored reactive foils to facilitate the temperature control in the joining as well as the heat affected zone and therefore provide asymmetric heat flow for joining dissimilar materials.


Marcus Glaser
Technische Universität Ilmenau
Additional Authors:
  • Sebastian Matthes
    Technische Universität Ilmenau
  • Dr. Jörg Hildebrand
    Technische Universität Ilmenau
  • Prof. Dr. Peter Schaaf
    Technische Universität Ilmenau
  • Prof. Dr. Frank Mücklich
    Universität des Saarlandes
  • Prof. Dr. Jean Pierre Bergmann
    Technische Universität Ilmenau