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WEB Smoothing of additive manufactured parts using ns-pulsed laser source

Wednesday (01.01.2020)
00:00 - 00:15 Poster Room
Part of:
- Poster *web*Smoothing of additive manufactured parts using ns-pulsed laser source 1 Dipl.-Ing. Florian Kuisat
- Poster TBA -
- Poster *web*Combustion Synthesis of High Entropy Alloys thin films 1 Dr. Anni Wang
- Poster *web*Surface macro-smoothing and micro-structuring of additive manufactured components by using DLIP technique for controlling wetting characteristics 1 Dipl.-Ing. Florian Kuisat
- Poster *web*Influence of embedding materials on heat transfer and ignition transfer time in heterogeneous reactive material system 1 Mostafa Baloochi
- Poster TBA -
- Poster *web*Self reactive joining process with multilayer foils in lap joint configuration 1 Marcus Glaser
- Poster *web*Thermodynamics and kinetics of phase formation in magnetron-sputtered Ni/Al multilayer thin films with nanoscale morphology 1 Sascha Sebastian Riegler
- Poster *web*Femtosecond laser approach to cut Ni/Al reactive foils without ignition of a self-propagation reaction 1 Maria Amelia Martins
- Poster *web*Effect of preparation angle on atom probe tomography of reactive multilayers 1 Christian Schäfer
- Poster *web*Reactive Ni/Al multilayers with 3D Morphologies 1 Konrad Jaekel
- Poster *web*Synchrotron radiation X-ray powder diffraction and magnetometric study of natural and synthetic terms of the stannite-kesterite pseudobinary system in the low temperature regime (5-275 K) 1 Dr. Francesco Di Benedetto
- Poster *web*Coating and Drying of Sodium-Ion-Battery Electrodes 1 Julian Klemens
- Poster *web*Analytical prediction model for Direct Laser Interference Patterning 1 Dr. Bogdan Voisiat
- Poster *web*CFD Analysis of joining processes using reactive multilayers on native surface morphologies of microelectronic substrates 1 Erik Wiss
- Poster *web*Top-Hat profile in Direct Laser Interference Patterning: Is it worth it? 1 Mikhael El-Khoury
- Poster *web*Tailoring the microstructure of electrodes for lithium-ion batteries to improve energy and power density 1 Jens Sandherr
- Poster *web*Microstructure investigation of superconducting NbN thin films on copper 1 Dipl.-Ing. Ying Li
- Poster TBA -
- Poster *web*Laser functionalized PEEK-based coating systems to minimize friction and wear 1 Dr. Tim Kunze
- Poster *web*Structure and Dynamics in a Layered Na-ion Battery Cathode 1 Euan Bassey
- Poster *web*Electrode-Processing using porous nano-structured Na3V2(PO4)3 (NVP) for Sodium-Ion Batteries 1 Luca Schneider
- Poster TBA -
- Poster *web*Experimental Approach for Phase Diagram determination of Li alloys 1 Joel Fels
- Poster *web*Process Integration of Few-Layer MoS2 into a-Si:H Heterojunction pin-Photodiodes for extended Infrared Detection 1 Charles Otieno Ogolla
- Poster *web*Ti3SiC2- and Ti3AlC2-based ceramics synthesis by spark plasma sintering of preceramic paper 1 Elizaveta Sedanova
- Poster *web*Overheating microstructural study of nickel-based superalloys from turbine blades of aircraft engines 1 Dr. Ana Pastor
- Poster *web*Electrochemical thermodynamics of Lithium Batteries and their materials 1 Prof. Dr. Hans Jürgen Seifert
- Poster *web*Corrosion Analysis of a 316L Stainless Steel Gas Outlet Sealed with a Copper Ring Used in the CO2 Methanation Process 1 Ananya Prechavut
- Poster *web*Self-propagating reaction of structured reactive Al/Ni multilayers 1 Yesenia Sauni
- Poster *web*3D structured electrodes for Li-ion batteries using open porous metal foams as current collector for high energy application 1 Jonas Oehm
- Poster *web*Novel air stable single source precursor for homogeneous crystalline TiS2 thin films 1 Anja Sutorius
- Poster *web*Synthesis of nickel-copper composite with controllable nanostructure through facile solvent control as positive electrode for high-performance supercapacitors 1 Dr. Damin Lee
- Poster *web*Towards understanding response generation in conductometric gas sensors 1 Stefan Kucharski
- Poster Effects of 3D electrode design on high-energy silicon-graphite anode materials 1 Yijing Zheng

Session -F: Functional Materials, Surfaces, and Devices
Belongs to:
Topic X: Poster Session

Additive manufacturing processes are becoming more and more important for industrial applications such as in the fabrication of aerospace components because of the possibility of the technology in reducing part weight. Due to the intrinsic characteristics of process, the parts have a relative high surface roughness level, which in some cases affect their fatigue behavior and mechanical performance. Therefore, the topography is a very important characteristic of the manufactured parts and require further finishing steps to improve their surface quality.

Generally, common surface finishing techniques, such as milling or vibration grinding, are often limited for complex shapes and geometries. In addition, polishing processes by laser radiation have become more and more importance and have several advantages against conventional polishing techniques.

In this context, laser based technologies were used for improving the surface quality of additive manufactured parts made from Ti64 and Scalmalloy® using infrared laser radiation with a fundamental wavelength of 1064 nm. Nanosecond-pulsed laser smoothing was investigated as a method to reduce the surface roughness by ablation and remelting of the material. A large number of parameters was investigated by performing a series of experiments on test samples. To characterize the surface topography of the additive manufactured parts, the samples were analyzed using White Light Interferometry (WLI), Confocal Microscopy (CM) and Scanning Electron Microscopy (SEM). The analyses showed a large influence of the pulse duration and the energy applied to the work piece on the surface quality. In detail, it could be shown that the surface roughness Sa could be reduced by more than 80% for Ti64 and by 65 % for Scalmalloy®. The examinations allow to extend the applicability of additive manufactured parts beyond the current state of the art in a wide range of applications, such as aerospace industry.

Additional Authors:
  • Dr. Fernando Lasagni
    CATEC Advanced Center for Aerospace Technologies
  • Prof. Dr. Andrés Fabián Lasagni
    TU Dresden


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